Tooling Boards Product Specifications

This table only features currently offered products. To compare a complete list of current and discontinued products and their specifications, please view the Legacy Products Specification Table. Please note that product titles link to respective product pages.

 
Hardness
Shore D
Density
g/cc
Density
lb./ft.3
Tensile
Strength
(psi)
Compressive
Strength
(psi)
Compressive
Modulus
Elasticity (psi)
Flexural
Strength
(psi)
Flexural
Modulus
(psi)
Glass
Transition
Temp (°F)
Deflection
Temp (°F)
Coefficient
Thermal
Expansion
(in./in./°F)
Color
72
0.77
48
–
4,206
–
4,786
–
–
158
23 x 10-6
Gray
71
0.81
51
–
4,714
–
4,714
–
230
214
30 x 10-6
Gray
80
1
62.4
–
7,541
–
8,267
–
–
–
21.1 x 10-6
Violet
80
1.10
68.6
–
12,618
–
13,343
–
–
158
23 x 10-6
Red
84
1.20
75
–
11,986
–
12,691
–
212
189
34 x 10-6
Red
88-90
1.60
100
–
15,954
–
11,603
–
–
185
26 x 10-6
Light Tan
50
–
49.9
–
2,176
–
1,015
95,725
464
–
–
Black
75
0.72
45
‐
9,790
‐
5,366
369,850
–
284
19.5 x 10-6
Lt. Blue
ASTM
D-2240
D-792
D-792
D-638
D-695
D-695
D-790
D-790
D-4065
D-3386
–
–


Applications

 = Ideal      = Acceptable      = Not recommended

Application
CNC Proofing
Models (Architectural, styling, temporary)
Low-density Substructure
Tooling Aids & Fixtures
Intermediate-Temp Master & Lay-up Tools
High-temp master & lay-up tools
Foundry Patterns
Vacuum-Form Molds
Metalforming Tools
 

Machining Specifications

 
Roughing
Speed
(RPM)
Roughing
Feed
(IPM)
Finishing
Speed
(RPM)
Finishing
Feed
(IPM)
Freeman T-4900 2,000 100 15,000 200
Freeman T-5100 1,600 40 10,000 100
Freeman T-6250 1,600 40 10,000 100
Freeman T-6900 1,600 40 10,000 100
Freeman T-7500 1,600 40 10,000 100
Freeman T-9900 1,600 40 10,000 100
Corintho 800 1,600 40 10,000 100
Freeman T-5060 1,600 40 10,000 100

Cutters
Roughing: 1” Ball End mill, 4-Flute, Carbide
Finishing: 5/8” Ball End mill, 2-Flute, Carbide

Depth
Roughing: Varied from 1/4” to 2-1/2” deep with 40% stepover
Finishing: 1/8” deep leaving 0.002” scallop height
Please note: These machining parameters are starting points. Cutter type, material, spindle speed, feed rate, machine power, and rigidity all affect machining results. User must determine best parameters for specific applications.


Matched Adhesives

 
Notes
Adhesives
 
 
 
X
X
 
 
 
Epoxy adhesive specifically designed for use with red foundry boards.
X
X
X
X
 
 
 
 
Economical 5-minute epoxy
X
X
X
X
X
X
 
 
Epoxy offering longer gel times with short light handling time
X
X
X
X
X
X
 
 
Low viscosity epoxy with excellent vibration and impact resistance
X
X
X
X
X
X
 
X
Epoxy with excellent bond strength for high temp applications
 
 
 
 
 
 
 
 
Epoxy Adhesive designed to closely match color and hardness of Freeman T-5060
 
 
 
X
X
 
 
 
Rapid-curing, 2-part polyurethane adhesive
Repair Materials
 
X
X
 
 
 
 
 
81 Shore D polyester repair paste for room temperature applications
 
X
X
 
 
X
 
 
81 Shore D polyester repair paste for room temperature applications
 
X
X
 
 
 
 
X
Polyester repair paste for high temperature applications
 
 
 
X
X
 
 
 
Rapid curing polyurethane repair paste for Freeman foundry boards
 Product Mix Ratio
by weight		 Viscosity (cps) Gel Time
@ 77°F (min)		 Light Handling
Time (hr)		 Hardness
(Shore D)		 Density
g/cc 		Service Temp. Color
 Adhesives
 Freeman 5075 100:20 3,500 15 3-4 85 1.14 – Red
 Fast Set 505 1:1 10,000 5 1 85 1.11 200°F Clear
 Fast Set 517 1:1 14,000 15-20 3-4 80 1.15 200°F Clear
 Fre-Weld 8103 1:1 6,000 20-30 8 70 1.15 300°F Clear
 Freeman 4105 100:14 1,800 30 24 88 1.15 – Amber
 Fre-Weld 5060 100:15 100,000 90 24 75 1.00 230°F Light Blue
 SEM Quick Set 180 – – 3 1 70 – – Black
 Repair Materials
 TUF-Fil 100:1.5 581,000 11 0.5 81 1.74 128°F 3 options
 TUF-Fil White 100:1.5 400,000 9 0.5 95 2.5 128°F White
 Hi-Temp TUF-Fil 100:1.5 581,000 10 0.5 71 1.14 350°F Gray
 Freeman 5070 1:1 1,600 1.5 0.5 – – – Red