Machinable Media Selection Guide

Use this guide to follow the history of constructing parts, patterns, tools, and molds from lumber and metal into the synthetic materials we use today, and the criteria to use to select material for your project.


The Process

The prototyping process begins with a design which can then be machined into a part, pattern, tool, or mold for additional testing or use.

Design Stage

 

Completed Part, Pattern, Tool, or Mold



The Journey to Synthetic Materials

Historically, when constructing parts, only two materials were commonly used. Wood is inexpensive, easily workable, moderately stable and durable, but the presence of grain can create machining issues. Metal is very stable and durable with a superior machined finish, but is much more expensive.

Wood

Metal

Less Expensive

More Expensive


With these choices being so extreme in differences, recently developed synthetic materials have bridged the gap, offering a wider range of materials to choose from.

Rough Lumber

MDF

Perfect Plank

Foam Boards

Machinable Wax

Modeling Boards

Tooling Boards

Phenolic Richlite

Epoxy Boards

Metal

Less Expensive

More Expensive



Material Selection

The product information below should be considered guidelines and not rules. The best material for your application will vary depending on the unique characteristics or criteria of your project, such as:

  • Detail (simple or complex shape)
  • Ease of Machining and Cutting
  • Dimensional Stability (part accuracy)
  • Durability (abrasion & impact resistance)
  • Heat Resistance
  • Quality of Finish

Premium Synthetic Materials

Freeman Modeling
& Styling Boards

  • Good to excellent machined surface finish
  • Excellent machinability
  • Good stability
  • Good to excellent durability

Freeman Tooling
& Hi-Temp Boards

  • Excellent machined surface finish
  • Good machinability
  • Excellent stability
  • Moderate to excellent durability
  • Epoxy boards offer no pre-preg cure inhibition
  • Select boards provide elevated heat resistance

Freeman
Machinable Wax

  • Excellent machined surface finish
  • High-speed machining
  • Moderate stability
  • Low durability
  • Very low wear on cutting tools
  • Self-releasing for tooling plastic duplications
  • Recyclable

Richlite
Phenolic Boards

  • Excellent machined surface finish
  • Moderately difficult to machine
  • Good stability
  • Excellent durability
  • High strength


Economical Synthetic Materials

Polyurethane
Foam Boards

  • Lower quality machined surface finish
  • Lower durability
  • Good stability
  • Light weight
  • High-speed machining

MDF (Medium
Density Fiberboard)

  • Lower quality machined surface finish
  • Lower durability
  • Moderate stability
  • Lowest cost of all synthetic tooling boards
  • Fast machining


Lumber Products

Perfect Plank
Engineered Wood

  • More stable than rough sawn lumber due to uniform drying
  • Four species available
  • Virtually defect-free
  • Available up to 6 1/4 inches thick for larger jobs
  • Surfaced on four sides for ease of use
  • Consistent grain orientation

Rough Sawn
Lumber

  • Lowest stability
  • Widest variety of species available
  • Surface planing required prior to use
  • Several quality grades available
  • Lowest cost


Still need help selecting material for your project?
Reach out to our tech team by email or phone at (800) 321-8511 opt. 3.
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